Whenever you are dealing with any kind of electrical device, you always need the right components. A connector is also one such very common electrical device that plays a crucial role while using an appliance. Using a low quality or faulty cable connector may cause disasters you may not even have thought of, let alone the time wasted in the case of things shutting down. This is why you need to pay complete attention to your connectors when you are buying one from cable connector and cable assembly manufacturers in Germany. Listed below are the 4 most important things you need to understand and consider when planning to use an overmoulded cable connector for your application.
You need to carefully consider the environment
Understand the environment in which the overmoulded cable connectors need to be used. Depending upon the environmental, weather, and pressure conditions, the material is decided. Based on where you are to use your connector, you must choose the material that can withstand any possible condition it may work within. For example, extreme temperatures require a durable and strong material that doesn’t soften or become brittle; extreme pressure requires a material that may not let any oils or additives leak; extreme abrasion and withering requires a material that won’t fray; and extreme moisture requires a material that won’t corrode.
You can have customized overmoulded cable connectors
Overmoulded in itself means taking the shape of the mould in which the liquid is poured. Thus, when a thermoplastic material is put into a mould, it takes up the shape of the mould to bring out a specific design of the connector. This could include everything from the shape to various elements incorporated into the mould like the logo, trade name, or part number. Thus, you can always have an overmoulded cable connector customized to your requirements to have the shape and inscriptions that you require. You can also customize them to enhance the mechanical properties of the connector, like increasing flexibility, resistance, and every other element.
You must consider the expenses
Yes, we suggest you to have your connector mould customized as per your requirements. But, you also need to remember that the more intricate your design, the more expensive it becomes to create the mould; thus adding to your costs. Consider the material, the number of moulding cycles, the inscriptions, and every other detail that you will require to build up your overmoulded cable connector. Spend only the amount that is worth it!
You must opt for prototyping
Prototyping a product before mass production is a wise decision. Prototypes can help you understand how the end product will be, testing its physical and mechanical properties. Also, design flaws can be identified early in the process, which reduces the errors caused during mass production, thus reducing wastage of time and money.
Whenever you are planning to have your overmoulded cable connectors manufactured, you must approach Miracle Electronics. We are the best cable assembly manufacturers in India who deliver varied kinds of best quality cable assemblies along with relevant types of connectors needed for the application. Thus, we are the one stop destination for all your cable needs!